麦肯锡-科莱恩化工智慧生产研讨会 CPS workshop on Digital Manufacturing-20170720.pptx

1、CONFIDENTIAL AND PROPRIETARY Any use of this material without specific permission of McKinsey&Company is strictly prohibited McKinsey Digital CONFIDENTIAL AND PROPRIETARY Any use of this material without specific permission of McKinsey&Company is strictly prohibited McKinsey Digital Introduction to

2、Digital Manufacturing/Industry 4.0 Nils Mller|July 20,2017 3 Agenda for this session Introduction to Digital Manufacturing/Industry 4.0 what is happening in the Industry and why do we think we should act Core levers for Chemicals companies concrete use cases Break What does this mean for CPS how to

3、move from Lean to Digital Lean:core concept of Digital Manufacturing Diagnostic Open Q&A 8:00-9:00 9:00-10:00 10:00-10:15 10:15-11:30 11:30-12:00 4 Agenda for this session Introduction to Digital Manufacturing/Industry 4.0 what is happening in the Industry and why do we think we should act Core leve

4、rs for Chemicals companies concrete use cases Break What does this mean for CPS how to move from Lean to Digital Lean:core concept of Digital Manufacturing Diagnostic Open Q&A 12:30-13:30 13:30-14:30 14:30-14:45 14:45-16:00 16:00-16:30 McKinsey&Company 5 Why do we talk about“Digital”and Industry 4.0

5、?Pace&magnitude of technological change is staggering The average washing machine today has more computing power than NASA used in its Apollo 11 mission in 1969 More information is created every 2 days than from 0 AD-2003 AD More text messages are sent each day than the population of the planet 100

6、hours of video are uploaded every minute 35%of all photos taken are posted to Facebook 10 years ago,sequencing a human genome took$50 million and several years;today it takes$10,000 and a few days SOURCE:McKinsey McKinsey&Company 6 Our definition of Industry 4.0 SOURCE:McKinsey Quarterly:The Interne

7、t of Things(2010);McKinsey Industry 4.0 The application of the Internet of Things(IoT)in traditional industries:sensors in everything,networks everywhere,analyze everything The IoT1 Sensors and actuators embedded in physical objects Linked through wired/wireless networks Collection of huge volumes o

8、f data through networks for analysis Objects can sense the environment and communicate,thus becoming tools for understanding complexity and responding to it 1 As defined by Bosch(founding member of the Industry 4.0 platform,an initiative across industry associations),the IoT is the next generation o

9、f the Internet.It is a global system of IP-connected computer networks,sensors,actuators,machines,and devices.Merging this physical world with the virtual world of the Internet and software enables companies and consumers to create and enjoy new services that are founded on Web-based business models

10、.This will have a big impact on the way we do business.McKinsey&Company 7 Manufacturing already generates more data than any other sector Petabytes 871161662072452562732763753363974247767739111.812Construction Consumer and Recreational Services Resource Industries Utilities Wholesale Transportation

11、Insurance Education Healthcare Securities and Investment Services Manufacturing Government Banking Communications and Media Retail Professional Services SOURCE:IDC;McKinsey Global Institute analysis 1 Discrete manufacturing constitutes 1072 petabytes;Process manufacturing 740 petabytes Annual new da

12、ta stored by sector,2010 McKinsey&Company 8 Industry 4.0 is often called the 4th Industrial Revolution dramatically shaping Industry and our ways to produce SOURCE:Statistisches Bundesamt;Deutsche Bundesbank;Prognos;Thomas Nipperdey;McKinsey 1st revolution 2nd revolution 4th revolution 3rd revolutio

13、n McKinsey&Company 9 Industry 4.0 is often called the 4th Industrial Revolution dramatically shaping Industry and our ways to produce SOURCE:Statistisches Bundesamt;Deutsche Bundesbank;Prognos;Thomas Nipperdey;McKinsey 1st revolution (Water/Steam)2nd revolution(Electricity)4th revolution (Cyberphysi

14、cal systems)Percent of installed base 100 10-20 30-50 80-90 Replacement of equipment Replacement of complete loom necessary Little replacement,as tooling equipment could be kept,only conveyor belt needed Existing machines will be connected,only partial replacement of equipment High level of replace-

15、ment as tooling equipment was replaced by machines 3rd revolution (Automation)From to McKinsey&Company 10 Industry 4.0 is still somewhat hyped in the media,long-term implications and impact still not fully appreciated SOURCE:McKinsey Industry 4.0 Global Expert Survey 2015, 1 Google Trends gives esti

16、mate about search trends(number of queries for key word)/(total google search queries)80 30 70 100 50 40 20 60 10 90 0 2011 2013 2015 Google Trends graph for“Industrie 4.0”in Germany1 Relative percentage Interest on Industry 4.0 as a topic is increased over last years Share of Industrie 4.0(I4.0)queries related to total search queries steadily increasing Long-term potential and implications of I4.0 efforts on plants still under-appreciated 2012 2014 2017 2016 McKinsey&Company 11 Industry 4.0 dis